NexGen Process Solutions

NexGen Process Solutions specializes in improving the performance, capacity, energy efficiency, reliability, and profitability of fuel ethanol plant Distillation, Dehydration & Evaporation (DDE) systems. NexGen brings decades of real-world operating and troubleshooting experience to identify DDE bottlenecks, improve separation performance, minimize carryover, reduce energy consumption, increase production capacity, and optimize existing equipment—often with significantly less capital investment than a major expansion. Our approach is grounded in actual plant operating conditions and field data, not computer simulation alone. We evaluate equipment performance, pressure and temperature profiles, product quality, carryover, hydraulics, and operating conditions to identify the root causes limiting DDE performance. We then provide practical, implementable recommendations that plant teams can evaluate for their specific facility. Why NexGen? We understand how DDE systems actually operate in the field—and how to get more performance from the equipment you already operate. Our objective is simple: help ethanol producers increase production, improve operation, reduce energy costs, and maximize profitability while minimizing unnecessary CapEx and project risk.